The "2017 (eighth) high-tech LED Golden Globe Awards" registration work is in full swing. At present, many LED companies have responded positively and participated in the selection of the high-tech LED Golden Globe Award. Among them, Shenzhen Hyun Shuo Zhi Manufacturing Technology Co., Ltd. has officially registered three awards: “Double-head high-speed placement machine†and “LED bulb light intelligent assembly production line†impact innovation product award, “Machine finished product appearance inspection machine†Impact Innovation Technology Award.
Participate in the evaluation of a double-head high-speed placement machine
The double-head high-speed placement machine subverts the traditional SMT process and uses the vibration plate to supply the materials in bulk, eliminating the need for the tape-making process and the feeder and time cost of the feeder. The high-speed mobile module group takes the group stickers, which greatly improves the production. Efficiency; tailor-made fixtures and molds to achieve ultra-high precision of the patch, is the most popular placement machine for packaging manufacturers.
Technological innovation
(1) Wide applicability. Applicable to large and medium area products, such as 1.2M fluorescent lamps, panel lamps, 0.5~1M flexible strips, display panels, etc.; applicable to SMD materials without dimensions: such as 2835, 3014, 3528, 3535, 5050, 5730, etc.
(2) Customize the number of tips. According to the different FPC or PCB board requirements of the user, the number of tips can be customized to ensure the maximum efficiency of the placement machine.
(3) Photoelectric performance test. Use the bottom test to ensure that each bead is 100% lit after placement.
(4) High speed and stability. The PLC control system is equipped with a high-speed vibrating feeder and a leading-level transmission mechanism, which greatly improves the speed and stability of the equipment.
(5) Ultra high efficiency and ultra high precision.
At present, this double-head high-speed placement machine has been widely used by many LED packaging manufacturers, because of its excellent performance has been praised by customers. Some customer evaluations are as follows:
(1) Three-axis alignment platform, PCB board with high precision positioning;
(2) The fixture is positioned accurately to ensure the placement accuracy;
(3) Multi-nozzle handling structure, group grouping, high efficiency and stability;
(4) Replace the material conveying line on the PCB board to achieve the purpose of compatible display screen and light strip patch;
(5) Three-sided touch screen design: convenient to debug the relevant structure of the device;
(6) The test and rotating structure are stable and reliable: the false positive rate is low, the failure rate is low, and the maintenance is convenient;
(7) The fixture is positioned accurately to ensure the placement accuracy;
(8) Double feeding mechanism: reduce the waiting time of the placement head and improve production efficiency.
Participate in the second, LED bulb lamp intelligent assembly production line
Hyun Shuozhi combined with the idea of ​​Industry 4.0, according to the needs of current lighting manufacturers, developed an automated production line of LED bulbs, real-time monitoring of the entire line of technology, improve the straight-through rate of products, reduce material loss, high consistency of production, stable quality The product.
Technological innovation
(1) Adopting ultra-large-scale industrial CPU, with strong processing capability and high computing speed;
(2) Large program storage, which can store 250,000 steps.
(3) Strong communication capability, using etherCAT bus, up to 100MHz speed.
(4) Networked server function, connect to the Internet, provide wireless access, intra-LAN and remotely interconnected online computer terminals, all of which can be connected to the system service after authorization confirmation, monitor all process data of the production line, and realize remote diagnosis.
(5) Mobile intelligent terminals through WIFI, such as smart phones, tablets, etc., after monitoring, also monitor the entire system to achieve seamless network connection.
(6) Access to the MES system, complete the production process data of all products in the production line through large-capacity data, and realize the digitization and informationization of the production workshop.
(7) All-round perception ability, realize digitalization, informationization, networking, and build CPS to adapt to Industry 4.0.
Based on its superior performance and technical advantages, Hyun Shuo Zhi LED bulb intelligent production line shows strong market competitiveness:
(1) According to the customer's needs, a fully automated/semi-automated solution can be realized, and the products produced have high consistency, stable and reliable quality;
(2) greatly improve the straight-through rate of products;
(3) Real-time detection of the entire process to minimize material loss.
Nowadays, there are only about ten companies engaged in the research of automated production lines in the field of lighting. Hyun Shuo Zhi is regarded as an outstanding representative. Its automated production line has been truly recognized by customers and realized mass production. Hyun Shuozhi LED bulb light intelligent production line has a good customer reputation:
(1) Customized specific solutions can be customized according to customer needs, and cost-effective;
(2) Automated assembly production line with high product consistency and stable quality;
(3) High product pass rate;
(4) All processes, real-time detection, real-time monitoring;
(5) The after-sales service is fast and perfect;
(6) The test machine is in good condition, considering adding more production lines;
(7) Guide rail type transmission structure with high positioning accuracy;
(8) The requirements for incoming materials are higher;
(9) Real-time detection of all process processes can minimize material loss;
(10) The modular structure of the production line, the structure of the lighting product is updated, and the equipment only needs to be replaced with the corresponding fixture.
Participation in the third, braided appearance inspection machine
This equipment is independently developed by Hyun Shuo Zhi. The working principle is that the material is fed through the automatic feeding structure, imported from Japan by the feeding device, and the material is sent to the precision suction cup by the newly developed reclaiming structure, and sent to the positioning device. The structure is automatically inspected, and the material is delivered to the designated inspection area by the fast-blowing blow-counting unit and the precision feed structure.
It is mainly used for the re-appearance inspection of high-end LED packaged products after braiding. Hyunshuo has broken through the relevant technical bottlenecks and has broad market prospects.
Technological innovation
1. Applicable to the appearance defect detection of SMD materials of various package sizes (the following defects can be detected: PPA pollution, light foreign matter, linear foreign matter, lead adhesive, gold wire protruding colloid surface, colloid side foreign matter, etc.);
2, according to different materials, the hourly capacity is about 35-50K (according to the appearance of the customer's material appearance of the tightness);
3, using the KEYENCE 200W CCD dual lens detection, high precision.
The device was launched to the market, and the customer response and rave reviews. Some customer evaluations are as follows:
(1) It can detect that a dozen LED chip packages have poor appearance and high precision;
(2) According to the material and customer needs, the production capacity per hour is 35-50K;
(3) All processes, real-time detection, real-time monitoring;
(4) The after-sales service is fast and perfect;
(5) The test machine is in good condition and it is considered to increase the number of production lines.
About Hyun Shuozhi
Shenzhen Xuan Shuo Zhi Manufacturing Technology Co., Ltd., established in 2010, is a national high-tech enterprise, one of the top ten technology leaders in the LED industry, a famous trademark enterprise in Guangdong Province, and a well-known brand enterprise in Shenzhen. The company is divided into LED splitting and braiding division, non-standard automation division, intelligent production line division, and lithium battery new energy division. In November 2016, it officially joined Zhengye Group and became a wholly-owned subsidiary of Guangdong Zhengye Technology Co., Ltd. (stock code 300410).
The company's "one body and two wings" strategy was successfully launched. Hyun Shuozhi will take the new energy industry as the main body, vigorously develop automation, and automation to drive intelligence and realize the integration of two wings. The company has more than 20,000 square meters of dust-free purification plant, more than 400 employees, and more than 75% of college graduates. There are more than 80 full-time R&D personnel. Each of the four business divisions is equipped with a professional R&D team. The outstanding scientific and technological strength provides strong technical support for R&D and production of first-class automation and intelligent equipment.
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